In most manufacturing plants, the data needed to run operations already exists. Machines generate signals, downtime is logged, production and quality results are tracked, and maintenance work orders are created across SCADA, MES, ERP, and CMMS systems.
The problem lies in the effort required to turn that data into a shared, reliable view during daily operations. And when the plant doesn't have the right tools to use its data effectively, it runs into problems like:
halting the production flow on the whole shop floor.
leading to more waste, higher rework rates, and faulty quoting.
such as micro-stops and speed loss, visible only after the shift, not during.
turning OEE into a reporting metric rather than a tool for daily decisions.
more time spent agreeing on what happened before deciding what to do next.
Predictive Maintenance
Move from reacting to failures to planning interventions before breakdowns occur, using the machine data you already have.
Detect anomalies early
Increase MTBF
Reduce unplanned downtime
Shift from reactive to risk-based planning
Validated in production environments with measurable downtime reduction.
Operational Efficiency
Increase output and operational stability by providing a shared, trusted view of performance and losses.
Standardise OEE definitions and loss taxonomy
Make availability, performance, and quality losses visible
Support daily and shift routines focused on top loss drivers
Validated where unified loss visibility reduced time spent reconciling numbers and enabled faster decisions during the shift.
Quality Intelligence
Reduce scrap, rework, and quality risks by detecting defects early and understanding process-level root causes.
Detect defects early
Analyse root-cause patterns
Improve First Pass Yield through parameter insights
Improved process stability, output, quality cost, and delivery performance without buying a single extra sensor.
Automation & Digital Workers
Reduce manual work, accelerate decisions, and ensure consistent execution across shifts.
Automate reporting and escalation
Leverage AI assistants for maintenance, quality control, and operations
Use digital workers to orchestrate multi-team workflows
Reduced manual coordination and faster escalation across shifts, with clear ownership at every step.
HOW WE WORK
Discovery
for alignment, solution design, and prioritisation. Understand your current plan setup, challenges, constraints, and success criteria. Cocreate the timeline. Timeline: 1 to 2 weeks Outcomes: Technical blueprint, KPI hypothesis
Start small
targeting operational improvements without disruption. Start with a limited scope: one line, asset, or clearly defined use case. Solve a current challenge with a small group directly involved in daily execution. Timeline: 4 to 8 weeks Outcomes: working solution, measurable impact
Scale
when ready. Only after teams see that the approach works in practice and fits their way of operating, we replicate across additional lines, assets, or plants. Timeline: 6 to 12 months Outcomes: rollout plan, operating model
From Dürr and HOMAG to midsize industrial equipment manufacturers, we have been delivering in complex, brownfield environments across Germany, Austria, and Switzerland for over two decades.
Engineering teams colocated with your timezone, working directly with plant teams from discovery to production deployment.
Active market presence in Germany, Austria, Switzerland, the UK, and the Nordics, with events, references, and delivery capacity in each region.
Probably not. We work with the data your machines, MES, ERP, and CMMS already generate. We integrate what exists rather than replace it, and we don't require new infrastructure to get started.
That's the starting point for most of our engagements. We begin with a scoped discovery to understand what data exists, where it lives, and what's reliable enough to act on. We don't need perfect data to start. We only need a clear operational problem and access to what you already have.
A focused pilot on one production line or one asset typically takes 6–10 weeks from data access to first observable outcome. What we need from your side: one line or asset with a visible problem, a named operational owner from production or maintenance, access to existing data (even partial), and short weekly check-ins during the pilot.
No. We build on top of what you have. We are not an MES vendor, an ERP integrator, or a CMMS replacement. Our role is to connect existing systems and eliminate manual effort between them, so teams spend less time reconciling data and more time acting on it.
We do, until it's embedded in your daily routines. The same team that defines the approach builds it and operates it. We don't hand over to a different implementation team. Transition to your internal ownership occurs only after the solution has been proven and your team is comfortable running it.
We agree on a baseline operational metric before starting, typically MTBF, unplanned downtime frequency, or OEE on the target line, and measure against it throughout. Success is defined in operational terms you already use, not in platform adoption or AI metrics.
We work within your existing IT security framework and governance protocols. Access to production systems is scoped and controlled from the start of the engagement. We can operate within air-gapped or highly regulated environments. We've done this in medtech, automotive, and industrial equipment plants.
ISO 9001
We are ISO 9001 certified since 2010. This certificate is an internationally recognized standard for quality management systems, ensuring that we consistently provide products and services that meet customer needs and comply with applicable regulations.
View certificateISO 14001
We are ISO 14001 certified since 2015. This certificate is an internationally recognized standard for environmental management systems, helping us minimize our environmental impact, comply with regulations, and continuously improve our sustainability practices.
View certificateISO 27001
We are ISO 27001 certified since 2010. This certificate is a globally recognized standard for information security management systems, demonstrating our commitment to protecting sensitive data, minimizing risks, and maintaining robust cybersecurity practices.
View certificateAfter you submit a contact form on accesa.eu, one of our representatives will review the information and get back to you in 1-2 business days.
We will then assign a Technical Presales expert to have a deep dive and assess your requirements and objectives.
The Presales expert will work with a bid team and a Software Architect to prepare a high level project estimation and the Sales expert will provide you with a commercial offer.
We will get back to you within 1 to 2 business days. We will also provide a proposed project allocation and start date after a minimum of 15 days from the deep dive session.
Address: Constanta 12, Cluj-Napoca, Romania
Phone number: +4989215485115
